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Load Sensor - List of Manufacturers, Suppliers, Companies and Products

Load Sensor Product List

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"BOLT SENSOR" that quickly transforms a bolt into a load sensor.

"BOLT SENSOR" that quickly transforms a bolt into a load sensor.

Convert bolt strain (μST) to axial force (N)! Load data transfer is possible once per N shots (with MIN).

The "BOLT SENSOR" is a product that transforms bolts of size M6 and above into load sensors. When used with the load monitoring monitor and SET, it issues alerts in case of malfunction detection. Data can be transferred directly to a PC from the load monitoring monitor via RS-232 and RS-485 communication without going through a data logger. Additionally, our company offers the pressure detection plate system "P.D.P.S.", the "SEMICON BOLT SENSOR" which is resistant to disconnection and noise, as well as "PLATE SENSOR" and "Cushion Sensor". Please feel free to contact us if you have any requests. 【BOLT SENSOR Features】 ■ Converts bolt strain (μST) to axial force (N) ■ Capable of transferring load data once per N shots (with MIN) 【Product Lineup】 ■ BOLT SENSOR ■ P.D.P.S. ■ SEMICON BOLT SENSOR ■ PLATE SENSOR ■ Cushion Sensor *For more details, please refer to the PDF materials or feel free to contact us.

  • bolt

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Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

Visualizing the optimal timing for tool replacement in cutting processes using "load sensors."

Introducing a system that allows production to continue without interruption. It predicts tool damage and tool life, controlling processing equipment in real time!

This article introduces the "Non-Stop Production System," which can detect damage that causes variability in tool life, starting from an overview of tool life. As the name suggests, the "Non-Stop Production System" is a system that allows production to continue without interruption. This system is composed of the load sensor "PiezoBolt," which we handle, and the "MMM" from Muratec, enabling real-time control of processing equipment by predicting tool damage and tool life, allowing for tool replacement before damage occurs. [Overview (Excerpt)] ■ If you want to see it in a video, click here! ■ What is tool life? ■ How is tool life determined? ■ Causes of shortened tool life ■ How to extend tool life? ■ The "Non-Stop Production System" that extends tool life *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

  • Production Management System

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[Example] Detecting defects and issues in press processing with a "load sensor."

[Example] Detecting defects and issues in press processing with a "load sensor."

We will introduce cases of detecting foreign matter contamination, such as punch breaks that are difficult to visually confirm, as well as scraps like burrs and punch waste.

We will introduce two application examples of our load sensor "PiezoBolt" regarding the points that those who want to utilize sensors in production sites may have: "How should it be used?" and "How should the measured data be handled?" The first example is the detection of punch breakage occurring during the hole drilling process in sheet forming. The second example is the detection of foreign matter (such as burrs and scrap) contamination. *For detailed information on the examples, please refer to the related links. For more information, feel free to contact us.

  • Other measurement, recording and measuring instruments

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Case studies of utilizing "load sensors" to solve various challenges in production sites.

Case studies of utilizing "load sensors" to solve various challenges in production sites.

Just replace the fastening bolts! With easy implementation, we support solutions for various on-site issues such as reducing defect rates, improving work processes, and detecting damage!

This document introduces cases where the load sensor "PiezoBolt" has been utilized to solve various challenges in production sites. It includes a total of 14 cases, such as improving the quality of machined surfaces and reducing defect rates through machine learning, detecting vibrations during cutting, and visualizing tool conditions. The monitoring results and operational methods are explained in detail according to different issues, making it a useful reference for improving productivity. 【Contents (partial)】 ■ Improving the quality of machined surfaces and reducing defect rates through machine learning ■ Detecting vibrations during cutting and visualizing tool conditions ■ Reducing downtime through automatic adjustment of blocked forged products ■ Detecting abnormalities in mold cracking and optimizing mold replacement timing! ■ Determining mold installation accuracy through "dry runs"! Reducing trial run costs *For more details, please refer to the PDF document or feel free to contact us.

  • Other security and surveillance systems

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Smart Force Sensor

Smart Force Sensor

No amplifier needed for easy smart measurement! We accommodate a wide range from micro loads to heavy loads.

The "Smart Force Sensor" is a product that challenges the issues of load measurement in manufacturing and inspection processes. It was jointly developed with Accurate Systems Co., Ltd. It can accommodate a wide range of loads from small to large. We provide one axial overload detection sensor head along with output display and data acquisition software. 【Features】 ■ Wide detection range from small to large loads (minimum 1N, maximum 1kN) ■ Various output options tailored to applications (USB, PWM, RS485, analog) ■ Good temperature stability ■ Wide operating temperature range (-40 to 85°C) ■ Custom products can be considered according to detection targets *For more details, please refer to the PDF document or feel free to contact us.

  • Sensors
  • Other measurement, recording and measuring instruments

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Currently available sensor set and custom examples.

Currently available sensor set and custom examples.

To customers considering the introduction of our sensors.

We are introducing the currently available sensor sets and custom examples.

  • Sensors

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